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Application examples / Rigidity data

Application example 1

Punching die set for PET

Type:
GNG28-100
Processed material:
PET t=0.22
Clearance:
5µm
Press machine:
Clumping type 10t press
Stroke amount:
25mm
Press speed:
60SPM

Application example 2

Die set for motor core punching

Type:
GNG50×6本
Processed material:
Silicon steel
Size of die set:
800×400
Motor core size:
φ40

Application example 1

Application example 2


Effects of Million guide
The punching accuracy is expected to be increased by Million guide to keep the clearance between the punching and the die evenly in all directions. Also the die set regrinding cycle is expected to be extended by decreasing the chipping of the punching and the die with its higher rigidity.


Application example 3

Actual example for the lamination die set of the motor core

Actual example for the lamination die set of the motor core

This is the application for lamination die set for stepping motor core.
6 pieces of Million guide GNG50-160 and 8 pieces of Stripper guide GNS32-115-80 are used for it. (Die set size 450mm × 850mm)

Actual example for TAB tape punching die set

Actual example for TAB tape punching die set

This is the application for using 674 hole punching by φ0.3 carbide punch at once.
4 pieces of Million guide GNG20-120 and 2 pieces of Stripper guide GNS20-70-50 are used for it.

Actual example for Million stage

Actual example for Million stage

It is an actual example for Precision automatic Z-axis stage. "4 pieces of Million guide GNG16-80" are used for it.


Comparison data of rigidity deflection

  • Test work: GNG32, Ball type (φ32), Cross type (φ32)
  • Test Process
    The influence on the deflection is measured with adding the load (1960N) to the center of the die set.
  • Test Machine
    Instron type almighty material testing machine (Toyo Balledwin 10 ton)
    Cross Head Speed: 0.5mm/min
  • Test Result
    たわみ量
    The deflection order is Million guide (GNG32) < Roller: Company B (cross type) < Ball: Company A (ball type)

Rigidity comparison (measurement)

Rigidity comparison (measurement)


Comparison data of rigidity deflection.

Deflections